Modelling and inventory
Reconstruction from CAD or PDF, equipment classification and component identification using the codes the plant already uses.
BIM modelling →03 · AI & digital transformation
Digital twins for industrial assets
From an archive of drawings and manuals to equipment you can open part by part: each component with its documentation, inspections and work orders, and the planned outage prepared well in advance.
- Modelling from CAD or PDF
- 3D exploded view
- Documentation by part
- Planned outages
- CMMS integration
What we build
The equipment, its documentation and its maintenance. Connected.
For industrial contractors, concession holders and operation and maintenance companies at factories, power plants, water treatment works and process plants.
Knowledge by asset
Manuals, data sheets, drawings and history attached to each part. This is the base the document copilot answers from.
Document copilots →Operation and maintenance
Inspections, findings, work orders and close-out evidence in an application built around your process.
O&M applications →Demonstration · Fictitious equipment
NEXORA T-01: from exploded view to maintenance file
A turbine of our own design, to scale, to show how a digital twin is used: select a part, measure it, check its data sheet and open an inspection order.
- Model
- Exploded view by assembly, section, measurement on the geometry and a data sheet for each component.
- Documentation
- Drawings, technical data sheet and procedures linked to the selected part.
- Inspection
- A finding with photo and location on the model, assessment and a work order with its traceability.
Demonstration · Fictitious contract
Control of an industrial maintenance contract
For the maintenance contractor: which intervention is coming up, what still has to be prepared for the outage and which additional work needs the client's approval.
- Planning
- Maintenance horizon by equivalent operating hours and starts for each unit, with its rule and document reference.
- Outage
- Scope, procedures, staff, spare parts and permits for the planned outage.
- Findings
- Each finding becomes corrective work with evidence, assessment and approval of the additional cost.
- Finance
- Orders, stores, timesheets and acceptance, keeping contract cost apart from extra work.
How we start
One critical item of equipment first.
We choose the asset that causes the most outages or queries and digitise it completely before moving on to the rest of the plant.
Source documentation
CAD or PDF drawings, manuals, spare parts lists and intervention history.
Model and coding
Geometry, breakdown and equipment codes aligned with your CMMS.
Maintenance application
Inspections, orders and outages with the statuses and permissions of your process.
Integration and extension
Connection with the CMMS or ERP after reviewing their interfaces, and extension to more equipment.
Frequently asked questions
Industrial digital twin: common questions
Do we need the manufacturer's original CAD files?
Not necessarily. We can rebuild the geometry from PDF drawings; the geometric scope and checks are agreed for each facility.
Does it replace our CMMS?
No. The twin provides the geometry and documentation by part; work orders can stay in the CMMS and be synchronised where its interfaces allow.
Does it connect to real-time sensors?
It can, if the plant has the data and access is authorised. The connection is defined and tested in each project; it is not a requirement to get started.
Can the model's dimensions be used to manufacture spare parts?
They do not replace a physical measurement or the manufacturer's drawings. The model shows which document each dimension comes from and with what accuracy.
Your facility
Which item of equipment gives you the most work?
Send us its drawings and manual and we will propose how to turn it into a digital twin and a maintenance application.